An application of pattern anomaly detection methods to fleet-wide asset level diagnostics

  • Chance M Kleineke Engineering Consultants Group, Inc., 3394 W. Market Street, Akron, OH, 44333, USA
  • Nilimb Misal Engineering Consultants Group, Inc., 3394 W. Market Street, Akron, OH, 44333, USA
  • Michael T Santucci Engineering Consultants Group, Inc., 3394 W. Market Street, Akron, OH, 44333, USA
Keywords: Advanced Pattern Recognition, causal networks, asset condition diagnostics, health management, condition-based maintenance, predictive maintenance, centralized monitoring, fleet-wide monitoring, diagnostics, prognostics


Centralized monitoring techniques have become more widely used as business demands and budgetary cuts for companies require streamlined operation and maintenance of a company’s assets. These assets may be located at a single site where the monitoring is taking place, or they may be located all over a state, country or the world. Local data collection with consolidated servers allows a central maintenance center to pool big data for fleet-wide monitoring purposes. Advanced pattern recognition (APR) software solutions have been on the forefront of managing big data for dealing with a multitude of assets. APR techniques can provide evidence that a machine is not operating as expected, but the condition detected could indicate many possible underlying faults. The root cause may still be unknown. Causal network analysis has been widely used in providing differential diagnosis in the medical field when a set of symptoms are known. This method is based on Bayesian probability which can handle uncertainty in the data, both input and output, and has a good
theoretical foundation. This paper discusses methods to utilize pattern anomalies as symptoms for a causal network to diagnose asset conditions and to mitigate failures for predictive maintenance programs.


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